An Investigation on Machinability during Turning Al-Mg2Si-Si Composite in Dry Condition
Authors
-
Department of Mechanical Engineering, Hooghly Engineering & Technology College, Hooghly- 712103 ,IN
Dipanwita Biswas -
Department of Mechanical Engineering, Kalyani Govt. Engineering College, Kalyani- 741235Amit Banerjee
-
Department of Mechanical Engineering, Kalyani Govt. Engineering College, Kalyani- 741235 ,INSantanu Das
-
Indian Institute of Science Bangalore, Bengaluru- 560012 ,INProsenjit Das
Keywords:
Machining, turning, Al-Mg2Si-Si, cutting force, machinability, cutting toolAbstract
In this work, machinability study during turning of Al-Mg2Si-Si is taken intoconsideration with varying cutting tools. Latin square method is applied to find out
the effect of cutting velocity, feed as well as insert type onto force requirement.
Results show that in relatively high cutting velocity range, feed has significant effect
on forces. Under 60 –75 m/min cutting velocity with 0.06-0.08 mm/rev feed, good
machinability is obtained, and hence, these cutting conditions may be recommended
for application in the industry.
Downloads
Downloads
Published
How to Cite
Issue
Section
References
D J Lloyd, Article reinforced aluminium and magnesium matrix composites, International materials Reviews, Vol 39, No 1, page 1-23, 1994.
M Emamy, S E Vaziri Yeganeh, A Razaghian and K Tavighi., Microstructures and tensile properties of hot-extruded Al matrix composites containing different amounts of Mg2Si, Materials Science and Engineering: A 586, page 190-196, 2013.
K Md Shorowordi, T Laoui, AS Md A Haseeb, J P Celis and L Froyen, Microstructure and interface characteristics of B4C, SiC and Al2O3 reinforced Al matrix composites: a comparative study, Journal of Materials Processing Technology Vol 142, No 3, page 738-743, 2003.
S Zhiqiang, D Zhang and Li Guobin, Evaluation of dry sliding wear behavior of silicon particles reinforced aluminum matrix composites, Materials & design, Vol 26, No 5, page 454-458, 2005.
H Arik, Y Ozcatalbas and M Turker, Dry sliding wear behavior of in situ Al–Al4C3 metal matrix composite produced by mechanical alloying technique, Materials & design Vol 27, No 9, page 799-804, 2006.
J Zhang, Z Fan, Y Q Wang and B L Zhou, Effect of cooling rate on the microstructure of hypereutectic Al-Mg2Si alloys., Journal of materials science letters, Vol 19, No 20, page 1825-1828, 2000.
J Qingxiu, Z Caixia and H Xiaodong, Study on in-situ Mg2Si/Al-Si composites with different compositions, Research & Development, page 133-136, 2009.
S Kumar, P Das, S K Tiwari, M K Mondal, S Bera, H Roy and S K Samanta, Study of Microstructure Evolution during Semi-Solid Processing of an In-Situ Al Alloy Composite, Materials and Manufacturing Processes, vol 30, page 356–366, 2015.
C Li, Y Y Wu, H Li and X F Liu, Morphological evolution and growth mechanism of primary Mg2Si phase in Al–Mg2Si alloys, Acta Materialia, Vol 59, No 3, page 1058-1067, 2011.
M A U Patwari, A K M N Amim and W F Faris, Prediction Model of Cutting Force by Cutting Parameters Using Response Surface Methodology in Milling of Steel AISI1020, Competitive Manufacturing– Proceeding of the 2nd International and 23rdAll India Manufacturing Technology, Design and Research Conference, IIT Madras, page 791- 797, 2008.
N CamuÅŸcu and E Aslan, A comparative study on cutting tool performance in end milling of AISI D3 tool steel, Journal of Materials Processing Technology, Vol 170, No 1-2, page 121-126, 2005.
Y S Negi, V P Dutta and P P Marwaha, Optimisation of Cutting Parameters on NC Machine for Precision Milling of Aluminium Alloy (24345) with Carbide End Mills,18th All India Manufacturing Technology, Design and Research Conference, IIT Kharagpur, page 231-237, 1998.
P Huang, Li Jianfeng, J Sun and M Ge., Milling force vibration analysis in high-speed-milling titanium alloy using variable pitch angle mill, The International Journal of Advanced Manufacturing Technology, Vol 58, No 1, page 153-160, 2012.
P Koshy, R C Dewes and D K, Aspinwall, High speed end milling of hardened AISI D2 tool steel (58 HRC), Journal of Materials Processing Technology, Vol 127, No 2, page 266-273, 2002.
C S Raju, R D Kumar, J R Jegaraj, R K Kumar and C S P Rao, Development of a Rotary Cutter with different Inclination Angles for Machining of Aerospace Materials, Global Trends and Challenges in Design and Manufacturing–Proceeding of the 3rd International and 24th All India Manufacturing Technology, Design and Research Conference, Visakhapatnam, page 111-116, 2010.
A K Sahoo and B Sahoo, Experimental investigations on machinability aspects in finish hard turning of AISI 4340 steel using uncoated and multilayer coated carbide inserts, Measurement, Vol 45, No 8, page 2153-2165, 21012.
A Bhattacharya, S Das, P Majumder and A Batish, Estimating the effect of cutting parameters on surface finish and power consumption during high speed machining of AISI 1045 steel using Taguchi design and ANOVA., Production Engineering , Vol 3, No 1, page 31-40, 2009.
A Hamdan, A A D Sarhan and M Hamdi, An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish., The International Journal of Advanced Manufacturing Technology, Vol 58, No 1, page 81-91, 2012.
T Ding, S Zhang, Y Wang and X Zhu, Empirical models and optimal cutting parameters for cutting forces and surface roughness in hard milling of AISI H13 steel., The International Journal of Advanced Manufacturing Technology, Vol 5, No 1, page 45-55, 2010.
J Zhang, Z Fan, Y O Wang and B L Zhou, Microstructure and mechanical properties of in situ Al–Mg2Si composites., Materials science and technology, Vol 16, No 7-8, page 913-918, 2000.
K Mondal, S Das, B Mandal and D Sarkar, An investigation on turning hardened steel using different tool inserts, Materials and Manufacturing Processes, Vol 31, No 13, page 1770-1781, 2016.
