Resisting Corrosion under Chloride Environment by Providing Duplex Stainless Steel Cladding Through FCAW

Jump To References Section

Authors

  • Bidhan Chandra Biswas
     Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani - 741 235, West Bengal ,IN
  • Anup Kumar Verma
     Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani - 741 235, West Bengal ,IN
  • Protap Roy
     Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani - 741 235, West Bengal ,IN
  • Samiran De
     Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani - 741 235, West Bengal ,IN
  • Sukanta Saren
     Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani - 741 235, West Bengal ,IN
  • Santanu Das
     Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani - 741 235, West Bengal ,IN

DOI:

https://doi.org/10.22486/iwj.v57i2.43853

Keywords:

Welding, Fcaw, Cladding, Duplex Stainless Steel, CorrosionRemove Welding, Fcaw, Cladding, Duplex Stainless Steel, Corrosion

Abstract

Cladding is one of the solutions usually resorted to protect a structure from the detrimental effect of its surrounding environment. This investigation concerns with covering of duplex stainless steel on low carbon steel through flux cored arc welding (FCAW) under different parametric settings. Microstructure is observed and corrosion test under chloride environment is undertaken to find out resistance to corrosion of cladding. Corrosion becomes quite low at 0.38 IO/mm heat input. At this condition, welding speed was also at a higher side. Therefore, the corresponding combination of parameters would be adopted for getting extended service life of a structure.

Downloads

Published

2024-06-24

Issue

Volume 57, Issue 2, April 2024

Section

Research Articles

 

References

Saha MK and Das S (2018); Gas Metal Arc Weld Cladding and its Anti-Corrosive Performance- A Brief Review, Athens Journal of Technology and Engineering, 5(2), pp. 155-174.

Saha MK and Das S (2016); A Review on Different Cladding Techniques Employed to Resist Corrosion, Journal of the Association of Engineers, India, 86(1&2), pp. 51-63.

Yang WF (2003); Laser Cladding Surface Treatment for Enhancement of Mechanical Properties, Doctoral Thesis, Cape Peninsula University of Technology, pp.1-115.

Welding, Brazing and Soldering, ASM Metals Handbook, 1983,6, pp.816-820.

Alam N, Jarvis L Harris D and Solta A (2002); Laser Cladding for Repair of Engineering Components, Austalian Welding Journal, 47, pp.38-47.

Kannan T and Yoganandh J (2010); Effect of Process Parameters on Clad Bead Geometry and its Shape Relationships of Stainless Steel Claddings Deposited by GMAW, International Journal of Advanced Manufacturing Technology, 47, pp. 1083-1095.

Khanna OP (2001); A Textbook of Welding Technology, Dhanpat Rai Publications, New Delhi.

Ratkus A, Torims T and Gutakovskis V (2012); Research on Bucket Bore Renewal Technologies, Proceedings of the 8th International DAAAM Baltic Conference on Industrial Engineering, Tallinn, Estonia, pp. 1-5.

Verma AK, Biswas BC, Roy P, De S, Saren S and Das S (2013); Exploring Quality of Austenitic Stainless Steel Clad Layer Obtained by Metal Active Gas Welding, Indian Science Cruiser, 27(4), pp.24-29.

Khara B, Mandal ND, Sarkar A, Sarkar M, Chakrabarti B and Das S (2016); Weld Cladding with Austenitic Stainless Steel for Imparting Corrosion Resistance, Indian Welding Journal, 49(1), pp.74-81.

Saha MK and Das S (2023): A comparative study on corrosion resistance of using copper and nickel buttering layer on low carbon steel while cladding with austenitic stainless steel, Indian Welding Journal, 56(3), pp.67-78.

Verma AK, Biswas BC, Roy P, De S, Saren S and Das S (2017); An Investigation on the Anti-Corrosion Characteristics of Stainless Steel Cladding, Indian Welding Journal, 50(3), pp.52-63.

Kumar V, Singh G and Yusufzai MZK (2012); Effect of Process Parameters of Gas Metal Arc Welding on Dilution in Cladding of Stainless Steel on Mild Steel, MIT International Journal of Mechanical Engineering, 2, pp.127-131.

Murugan N and Parmar RS (1994); Effect of MIG Process Parameters on the Geometry of the Bead in the Automatic Surfacing of Stainless Steel, Journal of Materials Processing Technology, 41, pp.381s-398s.

Sreeraj P, Kannan T and Maji S (2013); Prediction and Control of Weld Bead Geometry in Gas Metal Arc Welding Process Using Simulated Annealing Algorithm, International Journal of Computational Engineering Research, 3(1), pp.213-222.

Juang SC and Tarng YS (2002); Process Parameter Selection for Optimizing the Weld Pool Geometry in the Tungsten Inert Gas Welding of Stainless Steel, Journal of Materials Processing Technology,122(1), pp.33-37.

Mondal A, Saha MK, Hazra R and Das S (2016); Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens, Cogent Engineering, 3(1), DOI: 10.1080/23311916.2016.1143598.

Palani PK and Murugan N (2006); Development of Mathematical Models for Prediction of Weld Bead Geometry in Cladding by Flux Cored Arc Welding, International Journal of Advanced Manufacturing Technology, 30, pp. 669-676.

Sabiruddin K, Das S and Bhattacharya A (2009); Application of Analytical Hierarchy Process for Optimization of Process Parameters in GMAW, Indian Welding Journal, 42(1), pp.38-46.

Sabiruddin K, Bhattacharya S and Das S (2013); Selection of Appropriate Process Parameters for Gas Metal Arc Welding of Medium Carbon Steel Specimens, International Journal of Analytical Hierarchy Process, 5(2), pp.252-267.

Murugan W and Gunaraj V (2005); Effect of process parameters on Angular Distortion of Gas Metal Arc Weld Structural Steel Plates, Indian Welding Journal, 38, pp.165-171.

Saha MK, Mondal A, Hazra R and Das S (2018); Anticorrosion Performance of FCAW Cladding with Regard to the Influence of Heat Input, Journal of Welding and Joining, 36(5), pp. 61-69.

Bose S and Das S (2022); Effect of heat input on corrosion resistance of 316 austenitic stainless steel cladding on low-carbon steel plate, Lecture Notes in Mechanical Engineering: Advances in Micro and Nano Manufacturing and Surface Engineering [Sringer Nature Publication] [ISSN: 2195-4356], pp.163-176.

Funderburk RS (1999); Key Concepts in Welding Engineering, Welding Innovation, 16(1), pp. 1-4.

Welding of Weldox and Hardox (2007); SSAB Oxelosund, pp. 1-16, htpp//ssabox.com.

Reed RP (March, 1989); Nitrogen in Austenitic Stainless Steels, Journal of Metallurgy, pp.16-21.

Speidel MO (1988); High Nitrogen Stainless Steels: Austenitic, Duplex and Martensitic, Stainless Steels 1987, London, The Institute of Metals, pp.247-252.

Speidel MO (1993); High Manganese, High Nitrogen Austenitic Stainless Steels: their Strength and Toughness, High Manganese Austenitic Stainless Steels, R.A. Lula (ed.), ASM, pp.135-142.

Rawers J, Asai G, Doan R, and Dunning J (1992); Mechanical and Microstructural Properties of Nitrogen- High Pressure Melted Fe-Cr-Ni Alloys, Journal of Materials Research, 7(5), pp.1083-1092.

Turan YN and Koursaris A (1993); Nitrogen Alloyed Austenitic Stainless Steels and their Properties, Journal of South African Institute of Mining and Metallurgy, 93(4), pp.97-104.

Das S and Saha MK (2022); Investigating the effect of nickel buttering on corrosion resistance, Spektrum Industri, 20(2), pp.57-68.

Bose S and Das S (2021); Experimental investigation on bead-on-plate welding and cladding using pulsed GTAW process, Indian Welding Journal, 54(1), pp.64-76.

Cortie MB, Missio L, Biggs T and Shaw M (1993); The Effect of Nitrogen Additions on a Metastable 17% Cr Austenitic Alloy Containing Mn, Ni and Cu, High Manganese Austenitic Stainless Steels, R.A. Lula(ed-), ASM, pp. 199-207.

Gray RJ, Sikka VK and King RT, The Detection of Delta- Ferrite to Sigma Transformation Using Metallographic Technique Involving Ferromagnetic Colloid Color Etching, and Microprobe Analysis, Oak ridge National Laboratory, Oak Ridge, Tennessee.

Charles J (1991); Super Duplex Stainless Steels: Structure and Properties, Proceedings of the 3rd International Conference on Duplex stainless Steels, Les Edition de Physique, Beaune, France, 1, pp.151-168.

R. Saluja R and Moeed KM (2012); The Emphasis of Phase Transformation and Alloying Constituents on Hot Cracking Susceptibility of Type 304L and 316L Stainless Steel Welds, International Journal of Engineering Science and Technology, 4, pp.206-216.

Sieurin H and Sandstrom R (2007); Sigma Phase Precipitation in Duplex Stainless Steel 2205, Materials Science and Engineering A, pp.271-276.

Pan Y and Qiu C (1995); Phase Diagrams and o-Phase Precipitation in Some Stainless Steels, Transactions of the National Foundry Society, 5(2), pp.76-84.

Kotecki DJ (1989); Heat Treatment of Duplex Stainless Steel Weld Metals, Welding Journal, 65(10), pp 431s-441s.

Huhtala T, Nilsson JO, Jonsson P and Wilson A, Influence of W and Cu on Structural Stability of Superm Duplex Weld Metals, Proceedings of 4th International Conference on Duplex Stainless Steels, Glasgow, Scotland, Paper 43, pp. 13-16.

Chakraborty B, Das H, Das S and Pal TK (2013); Effect of Process Parameters on Clad Quality of Duplex Stainless Steel Using GMAW Process, Transactions of Indian Institute of Metals, 66(3), pp.221-230.

Saha MK, Mondal J, Mondal A and Das S (2018); Influence of Heat input on Corrosion Resistance of Duplex Stainless Steel Cladding Using Flux Cored Arc Welding on Low Alloy Steel Flats, Indian Welding Journal, 51(3), pp.66-72.

Saha MK and Das S (2020); Weld bead profile of duplex stainless steel bead on E350 low alloy steel plate done by FCAW using 100% C02 as shielding gas, Journal of the Association of Engineers, India, 90(1-2), pp.28-38.

Kannan T and Murugan N (2006); Effect of Flux Cored Arc Welding Process Parameters on Duplex Stainless Steel Clad Quality, Journal of Materials Processing Technology, 176, pp.230-239.