Comparative Studies of Wear and Corrosion Behaviors of Conventional and Nano Filler Based Solvent Free Tarfree Epoxy-amine Coatings

Jump To References Section

Authors

  • Ujjwal Ghosh
     Department of Metallurgical and Material Engineering, Jadavpur University, Kolkata - 700032 ,IN
  • Koushik Duari
     Cathodic protection and Coating Specialist, Kolkata ,IN
  • Akshay Kumar Pramanick
     Department of Metallurgical and Material Engineering, Jadavpur University, Kolkata - 700032 ,IN
  • Sourav Debnath
     Department of Electrical and Electronics Engineering, Swami Vivekananda Institute of Science and Technology, Kolkata - 700145 ,IN
  • Buddhadeb Duari
     Department of Electrical and Electronics Engineering, Swami Vivekananda Institute of Science and Technology, Kolkata - 700145 ,IN

DOI:

https://doi.org/10.18311/jmmf/2023/35872

Keywords:

Composite, Corrosion, Mechanical, Tar-free Epoxy, TEM

Abstract

Tar-free epoxy coatings aid in protecting intact of Mild Steel (MS) substrate immersion condition of atmosphere. From lot of study revised and assorted that tar free (light colour) epoxy amine coating developed which give better performance for protection in long term. By ASTM method, wear behaviors as well as mechanical properties of quartz (micro silica) and organosiliane (nano silica) based tar-fee epoxy coatings were studied. DETA cured epoxy composites coatings were characterized by FTIR spectroscopic technique, powder X-Ray Diffraction (XRD), SEM and FESEM analysis. Transmission Electron Microscope (TEM) confirmed the size of nano particles. The data of wear index of nano fillers based epoxy coating was observed 8.3mg/1000cycles which indicate such an improvement of of abrasion behavior. Corrosion behaviors of the coated MSspecimens were evaluated by Cathodic Disbondment (CD) test immersion in 3.5% NaCl solution. Water absorption and chemical resistance also studied of composite coatings. All over tar-free epoxy-amine nano composite coating shows good result.

Downloads

Download data is not yet available.

Metrics

Metrics Loading ...

Downloads

Published

2023-12-20

How to Cite

Ghosh, U., Duari, K., Pramanick, A. K., Debnath, S., & Duari, B. (2023). Comparative Studies of Wear and Corrosion Behaviors of Conventional and Nano Filler Based Solvent Free Tarfree Epoxy-amine Coatings. Journal of Mines, Metals and Fuels, 71(10), 1631–1638. https://doi.org/10.18311/jmmf/2023/35872

Issue

Volume 71, Issue 10, October 2023

Section

Articles

License

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

Crossref
Scopus
Google Scholar
Europe PMC

 

References

Ma L, Chen FF, Li ZT, Gan MY, Yan J, Wei SJ, Bai YQ, Zeng J. Preparation and anticorrosion property of poly (2, 3-dimethylaniline) modified by nano-SiO2. Composites Part B: Engineering. 2014 March; 58:54-58. DOI: https://doi.org/10.1016/j.compositesb.2013.10.064

Cheng H, Hu C, Wang X, He Z. Synthesis and Characterization of Poly(o-ethoxyaniline)/Nano Silica Composite and Study of its Anticorrosion Performance. Int J Electrochem Sci. 2018 Dec; 13:196-208 DOI: https://doi.org/10.20964/2018.01.12

Qian Y, Zhu H, Feng D. Electrochemical Impedance Spectroscopy Investigation of a Polyimide Coating on Q345 Steel. Int J Electrochem Sci. 2017 March; 12:3063- 3071 DOI: https://doi.org/10.20964/2017.04.42

Xia DH, Zhu RK, Behnamian Y, Shen C, Luo JL, Lu YC, Klimas S. pH Effect on Sulfur-Induced Passivity Degradation of Alloy 800 in Simulated Crevice Chemistries. Journal of The Electrochemical Society. 2014 February; 161(4):201-214. DOI: https://doi.org/10.1149/2.063404jes

Momber AW, Buchbach S, Plagemann P, Marquardt T, A statistical study into parameter effects on the coverage of organic coatings on rounded steel edges. Progress in Organic Coatings. 2016 August; 101:101-186. DOI: https://doi.org/10.1016/j.porgcoat.2016.08.003

Fouda AA, Rashwan SM, Abdelfatah M. Corrosion Inhibition of stainless steel 304 in hydrochloric acid solution using clindamycin antibiotic as Eco-friendly inhibitor. Zastita Materijala. 2019 January; 60(1):3-17. DOI: https://doi.org/10.5937/zasmat1901003F

Zheludkevich M, Tedim J, Ferreira M. “Smart” coatings for active corrosion protection based on multi-functional micro and nanocontainers. Electrochimica Acta. 2012 November; 82:82-314. DOI: https://doi.org/10.1016/j.electacta.2012.04.095

Stankiewicz A, Szczygieł I, Szczygieł B. Self-healing coatings in anti-corrosion applications. Journal of Materials Science. 2013 December; 48(23):8041-8051. DOI: https://doi.org/10.1007/s10853-013-7616-y

Rodic P, Mertelj A, Borovsak M, Bencan A, Mihailovic D, Malic B, Milosev I. Composition, structure and morphology of hybrid acrylate-based sol–gelcoatings containing Si and Zr composed for protective applications. Surface and Coating Technology. 2015 December; 286:388-396. DOI: https://doi.org/10.1016/j.surfcoat.2015.12.036

Balgude D, Sabnis A. Sol–gel derived hybrid coatings as an environment friendly surface treatment for corrosion protection of metals and their alloys. 2012 July 14; 64:124-134. DOI: https://doi.org/10.1007/s10971-012-2838-z

Wang J, Song S, Wang K, Shen C, Luo B, Shi J. Degradation mechanism of lacquered tinplate in energy drink by in-situ EIS and EN. Journal of Wuhan University of Technology-Mater. Sci. Ed. 2013 April 11; 28:367-372. DOI: https://doi.org/10.1007/s11595-013-0697-2

Elhadad AA, Barranco V, Morales AJ, Peon E, Hickman GJ, Perry CC, Galvan JC. Enhancing in vitro biocompatibility and corrosion protection for oganic–inorganic hybrid sol–gel films with nanocrystalline hydroxyapatite. Journal of Materials Chemistry B. 2014 April 25; 2:3886-3896. DOI: https://doi.org/10.1039/C4TB00173G

Chang K, Hsu C, Lu H, Ji W, Chang C, Li W, Chuang T, Yeh J, Liu W, Tsai M. Advanced anticorrosive coatings prepared from electroactive polyimide/graphene nanocomposites with synergistic effects of redox catalytic capability and gas barrier properties. Express Polym Lett. 2014; 8(4):243-255. DOI: https://doi.org/10.3144/expresspolymlett.2014.28

Enning D, Garrelfs J. Corrosion of iron by sulfate-reducing bacteria: new views of an old problem. Applied and environmental microbiology. 2014 February; 80(4):1226-1236. DOI: https://doi.org/10.1128/AEM.02848-13

Cui J, Xu J, Li J, Qiu H, Zheng S, Yang J. A crosslinkable graphene oxide in waterborne polyurethane anticorrosive coatings: Experiments and simulation. Composites Part B: Engineering. 2020 May 1: 188:107889 DOI: https://doi.org/10.1016/j.compositesb.2020.107889

Dolatzadeh F, Moradian S, Jalili MM. Influence of various surface treated silica nanoparticles on the electrochemical properties of SiO2/polyurethane nanocoatings. Corrosion Science. 2011 December; 53(12):4248-4257. DOI: https://doi.org/10.1016/j.corsci.2011.08.036

Barna E, Bommer B, Vital A, Trzebiatowski OV, Kochb W, Schmidc B, Graule T. Innovative, scratch proof nanocomposites for clear coatings. Composites Part A: Applied Science and Manufacturing. 2005 April; 36(4):473-480. DOI: https://doi.org/10.1016/j.compositesa.2004.10.014

Jalili MM, Moradian S, Dastmalchian H, Karbasi A. Investigating the variations in properties of 2-pack polyurethane clear coat through separate incorporation of hydrophilic and hydrophobic nano-silica. Progress in Organic Coatings. 2007 April; 59(1):81-87. DOI: https://doi.org/10.1016/j.porgcoat.2007.01.018

Kathalewar M, Sabnis A. Effect of molecular weight of phenalkamines on the curing, mechanical, thermal and anticorrosive properties of epoxy based coatings. Progress in Organic Coatings vol. 2015; 84:79-88. DOI: https://doi.org/10.1016/j.porgcoat.2015.02.014

Kumari MV, Kaviarasi A, Prabakaran AR, Anandavadivel A. Spectroscopic, Mechanical and dielectric studies on film of epoxyresin in diethylenetriamine. Rasayan Journal of Chemistry. 2019 January; 12(4):1688-1692. DOI: https://doi.org/10.31788/RJC.2019.1245384

Tseng FP, Chang FC, Lin SF, Lin JJ. Preparation and epoxy curing of novel dicyclopentadiene‐derived Mannich amines. Journal of applied polymer science. 1999; 71:2129-2139. DOI: https://doi.org/10.1002/(SICI)1097-4628(19990328)71:13<2129::AID-APP2>3.0.CO;2-7

Pathak SK, Rao B, Structural Effect of Phenalkamines on Adhesive Viscoelastic and Thermal Properties of Epoxy Networks. Journal of applied polymer science. 2006 December; 102 (5):4741-4748. DOI: https://doi.org/10.1002/app.25005

Jalali E, Maghsoudi S, Noroozian E. A novel method for biosynthesis of diferent polymorphs of TiO2 nanoparticles as a protector for Bacillus thuringiensis from Ultra Violet. Scietific Report, natureresearch. 2020 January 16; 10(1):426. DOI: https://doi.org/10.1038/s41598-019-57407-6

Holub, J, Wong, DT, Analysis of CDT Methods and Factors Affecting Cathodic Disbondment. Marissa Tan Shaw Cor Ltd, Corporate Research & Development. 25 Bethridge Rd. Toronto, Ontario, Canada; 2015.

NACE international conference. 25 Bethridge Rd. Toronto, Ontario, Canada; 2007.