Fabrication and Mechanical Testing of Glass Fiber Reinforced Epoxy Matrix Composites Modified with Powdered Metallic Fillers

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Authors

  • Department of Mechanical Engineering, Nitte (Deemed to be University), NMAM Institute of Technology (NMAMIT), Nitte, Udupi - 574110, Karnataka ,IN
  • Department of Mechanical Engineering, St Joseph Engineering College, Vamanjoor, Mangaluru - 575028, Karnataka ,IN
  • Department of Mechanical Engineering, Nitte (Deemed to be University), NMAM Institute of Technology (NMAMIT), Nitte, Udupi - 574110, Karnataka ,IN
  • Department of Mechanical Engineering, Alva's Institute of Engineering and Technology, Moodbidri, Mangaluru – 574225, Karnataka ,IN
  • Department of Mechanical Engineering, Srinivas University Institute of Engineering and Technology, Mangaluru - 575001, Karnataka ,IN

DOI:

https://doi.org/10.18311/jmmf/2024/42139

Keywords:

Glass Fiber, Hand Lay Up, Mechanical Testing, Metallic Filler, Polymer Composite

Abstract

Composite materials made up of polymer matrix reinforced with synthetic fibers have gained popularity of late owing to their enhanced mechanical properties. However, very little work is reported to date on metals being used as filler material. Research gaps were obtained pertaining to the use of metallic fillers in synthetic fiber reinforced polymer composites. This paper demonstrates an attempt to fabricate composites made of Epoxy polymer matrix and E-glass fiber reinforcement with Mild Steel in its powdered form as fillers. Composites are prepared in varying weight percentages of the filler in the order of 2 wt. %, 4 wt. % and 6 wt. %. Hand layup method is employed for fabricating these composites which are later subjected to compression. Further, the samples are machined according to ASTM D3039 standard for tensile test and ASTM D256 standard for Izod impact test. Hardness test is also performed using a Shore D Durometer and these properties are compared with the unfilled samples. The results indicated that the weight percentage of the filler clearly influenced the mechanical properties of the developed composites. This study also revealed that the hardness and tensile strength of these composites improved with the incorporation of fillers up to 2 wt. % whereas, the impact strength improved up to 4 wt. %. Thereafter, there was a decline in their impact and tensile properties. However, hardness marginally increased beyond 4 wt. %. This area is open for research with regard to their usability under tribological, high temperature or magnetic conditions.

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Published

2024-04-17

How to Cite

Kamath, B. R., Sudheer, M., Shetty, V., Kothari, D., & Prabhu, T. (2024). Fabrication and Mechanical Testing of Glass Fiber Reinforced Epoxy Matrix Composites Modified with Powdered Metallic Fillers. Journal of Mines, Metals and Fuels, 72(2), 103–109. https://doi.org/10.18311/jmmf/2024/42139
Received 2024-03-20
Accepted 2024-03-27
Published 2024-04-17

 

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