Evaluation of Power Consumption in High Efficiency Milling (HEM) of Aluminium 6061

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Authors

  • Rizal Mohamed Noor
     Intelligent and Smart Manufacturing Center, Center for Mechanical Engineering Studies, Universiti Teknologi MARA, Pulau Pinang branch ,MY
  • Ahmad Faiz Zubair
     Intelligent and Smart Manufacturing Center, Center for Mechanical Engineering Studies, Universiti Teknologi MARA, Pulau Pinang branch ,MY
  • Abdul Halim Zulkifli
     Intelligent and Smart Manufacturing Center, Center for Mechanical Engineering Studies, Universiti Teknologi MARA, Pulau Pinang branch ,MY
  • Abdul Rahman Hemdi
     Intelligent and Smart Manufacturing Center, Center for Mechanical Engineering Studies, Universiti Teknologi MARA, Pulau Pinang branch ,MY
  • Pramodkumar Kataraki
     School of Mechanical Engineering, REVA University, Bangalore 560064 ,IN

DOI:

https://doi.org/10.18311/jmmf/2022/31222

Abstract

 In the machining industry, reducing energy consumption at a maximal material removal rate (MRR) has long been a priority. Using the response surface method, a predictive model has been proposed for the minimal power consumption in side-milling machining.  Using response surface method (RSM), the effect of cutting parameters (feed rate, spindle speed, and radial depth of cut) on power consumption was investigated. The results revealed thatfeed rateis the most influential parameter for power consumption. The higher feed rate, the shorter cycle time thus reduce the power consumption. Based on the optimization model, minimum power consumption of 82.38 kW can be achieved at feed rate = 6,000 mm/in, radial depth of cut of 0.3 mm and spindle speed 12,000 rpm.

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Published

2023-03-15

How to Cite

Noor, R. M., Zubair, A. F., Zulkifli, A. H., Hemdi, A. R., & Kataraki, P. (2023). Evaluation of Power Consumption in High Efficiency Milling (HEM) of Aluminium 6061. Journal of Mines, Metals and Fuels, 70(10A), 169–172. https://doi.org/10.18311/jmmf/2022/31222

Issue

Volume 70, Issue 10A, October 2022

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Articles

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Copyright (c) 2023 Journal of Mines, Metals and Fuels

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This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

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